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WHAT IS A LAB-SCALE COIN CELL BATTERY LINE

WHAT IS A LAB-SCALE COIN CELL BATTERY LINE?

A lab-scale coin cell battery line is a compact system designed for the research and development of lithium-ion, sodium-ion, solid-state, and next-generation batteries. It provides researchers with the essential equipment and tools needed for electrode preparation, coin cell assembly, and battery performance evaluation at the laboratory scale.

KEY PROCESS STAGES

It typically covers three main stages: raw material preparation, electrode preparation, and coin cell assembly, providing a complete workflow for laboratory-scale battery prototyping, testing, and electrochemical performance analysis.

Main Equipment
Process Stage Equipment Function
Raw Material Preparation Battery Raw Material Active materials, conductive agents, binders, and other materials for electrode preparation
Tube Furnace Material sintering and heat treatment
Planetary ball mill Powder mixing, particle size reduction, homogenization of battery materials
Vacuum Planetary Mixer Slurry mixing and preparation
Electrode Preparation Electrode Coating Machine Uniform coating of electrode slurry onto current collector foil
Roll Press Machine Electrode calendaring and density improvement
Electrode Disc Cutter Punching electrode discs for coin cell assembly
Vacuum Drying Oven Drying before electrolyte filling
Glove Box Assembly of coin cells in inert atmosphere
Coin Cell Assembly Coin Cell Case Housing components for coin cell assembly
Electrolyte Filling System Precise electrolyte injection
Coin Cell Crimper Sealing and crimping coin cells
Battery Testing Battery Tester Charge/discharge testing and electrochemical performance evaluation

Raw material preparation is the first step in battery development. This stage focuses on synthesizing, mixing, and processing active materials used in battery electrodes.

Specifications
Component Common Materials / Structure MOQ
Cathode LFP, NMC, NCA, LCO, Aluminum foil 100g
Anode Graphite, Silicon Carbon, LTO, Copper foil 100g
Separator PE, PP, PP/PE/PP 1roll
Electrolyte LiPF6, EC, EMC, DEC, DMC, additives (VC, FEC, etc.) 100ml
Binder PVDF (Cathode), SBR/CMC (Anode) 100ml
Conductive Additive Carbon black (Super P), CNT, graphene 100g
Solvent NMP (Cathode), deionized water (Anode) 100ml
Coin Cell Case,Spacer & Spring CR2032 / CR2025 coin cell cases, stainless steel positive and negative cases, Stainless steel spacer and spring for proper pressure control inside coin cells 100pcs

Widely used for cathode and anode material calcination, sintering, and heat treatment in battery R&D. Supports precise temperature control and controlled atmospheres such as vacuum, nitrogen, or argon.

Specifications
Types Muffle Furnace Tube Furnace Atmosphere Furnace
Chamber size 100*100*100mm 200*150*150mm 300*200*200mm 400*300*300mm Customized 40*205mm/ 60*205mm/ 80*205mm/ 100*205mm/ 40*350mm/ 60*350mm/ 80*350mm/ 100*350mm/ 40*440mm/ 60*440mm/ 80*440mm/ 100*440mm Customized 100*100*100mm 200*150*150mm 300*200*200mm 400*300*300mm Customized
Temperature 1200℃/ 1400℃/ 1700℃ Customized 1200℃/ 1400℃/ 1700℃ Customized 1200℃/ 1400℃/ 1700℃ Customized
Reference Picture
TMAX-SX2-2-12TP

TMAX-SK2-4-12TPB3

TMAX-SA2-9-12TP45L

Planetary ball mill is widely used in the raw material preparation stage of battery production, especially for cathode and anode active material research and development. It enables high- energy grinding, mixing, and particle size reduction to improve material uniformity and electrochemical performance.

Recommended Grinding Jars and Balls

In battery material R&D, zirconia (ZrO₂ ) grinding jars and zirconia grinding balls are the most commonly used configuration.

They are preferred because of:

  • Ultra-high purity processing
  • Zero metal contamination
  • Excellent wear resistance
  • Suitable for ultra-fine grinding applications
  • Capacity selection of ball mill
Model Power Source Rated Power Adjustable Speed (rpm) Continuous Working Time
Rotation Speed
TMAX-XQM-2 220V/50Hz 0.75KW 70-670 1-9999min
TMAX-XQM-4 220V/50Hz 0.75KW 70-670
TMAX-XQM-6 220V/50Hz 0.75KW 70-670
TMAX-XQM-8 220V/50Hz 1.5KW 70-580

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The vacuum planetary mixer is an essential equipment in coin cell electrode preparation, used to prepare homogeneous electrode slurry by mixing active materials, conductive additives, and binders under vacuum conditions. It effectively removes trapped air bubbles, improves slurry consistency, and ensures uniform electrode coating and reliable electrochemical performance.

Specifications
Function Vacuum Mixer Planetary Mixer
Mixing Type Conventional mixing with vacuum degassing Planetary mixing with stronger dispersion capability
Container capacity selection 50ml、150ml、500ml 50ml、250ml、500ml、1000ml
Suitable Scale Small batch experiments Battery R&D and pilot-scale preparation
Slurry Type Low to medium viscosity slurry High viscosity and high solid-content battery slurry
Mixing Performance Suitable for simple mixing and bubble removal Provides better mixing, dispersion, and homogenization
Typical Use Coin cell material research and small experiments Coin cell, pouch cell, and cylindrical cell electrode preparation
Reference Picture
TMAX-SFM-7

TMAX-XJB

The coating machine is a key equipment in coin cell electrode preparation, used to evenly coat cathode or anode slurry onto current collectors (Al or Cu foil). It ensures uniform thickness, stable loading density, and consistent electrochemical performance.

Specifications
Function Desktop Film Coating Machine
Machine Type Compact bench-top electrode coating system
Model No. TMAX-JK-TMJ-200
Target Application Coin Cell R&D and laboratory electrode preparation
Production Scale Low-throughput laboratory use
Optional size (W * L) 100*250mm, 150*250mm, 200*250mm, 200*300mm, Customized
Heating System Heating or non-heating options available
Vacuum System Vacuum adsorption platform available (optional)
Coating Mode Doctor blade coating for small-scale electrode fabrication

Roll press machine is used in the electrode preparation process of coin cell production. It compresses the coated electrode sheets to increase density, improve adhesion, and ensure uniform thickness, which directly enhances battery performance and cycle life.

Specifications
Item Manual Roll Press Electric Roll Press
Machine Type Bench-top manual roll pressing system Bench-top / floor-standing electric roll pressing system
Target Application Coin cell R&D and small-scale electrode densification Coin cell / pouch cell electrode preparation and process optimization
Production Scale Low-throughput laboratory use Laboratory and pilot-scale production
Optional size (W * L) 100*100mm, 100*200mm, 100*300mm, 100*400mm, or Customized 100*100mm, 100*200mm, 100*300mm, 100*400mm, or Customized
Heating System No-heating Heating or non-heating optional with temperature control
Pressing Type Manual adjustment by handwheel / screw mechanism Motor-driven roll gap adjustment and electric rolling
Roll Gap Control Manual gap adjustment Precise gap adjustment
Roll Speed Control Fixed / manual speed control Adjustable rolling speed control
Roll Orientation Horizontal (default) / Vertical Horizontal (default) / Vertical
Application Scale Small-batch electrode preparation and laboratory research Small-batch electrode preparation and laboratory research
Reference Picture
TMAX-SG

TMAX-JS

The Coin cell disc cutter machine is used for coin cell electrode punching with customized cutting die. It's operation is simple with light weight, The resulting discs can be used as electrode/separator discs of split test cell and coin cell for battery researches.

Specifications
Operating Manual
Model No. TMAX-CP60
Punching size Standard configuration: φ14mm punching die,
Φ3-24mm can be chosen
Application Notes For CR2016, CR2025 or/and CR2032 coin cell batteries, we will need at least three cutting dies:
A 15mm
B 16mm
C 19mm (for separator to fully separate the electrodes)
For CR2450 coin cell:
20mm cutting die can be used for cutting electrode discs and the 23mm cutting die for separator disc.
Punching stroke 25mm
Punching thickness 0.005-0.5mm electrode and separator
Advantages Simple operation
Light weight
Can both cut electrode and separator
Operating Manual
Punching size Standard configuration: φ14mm punching die,
Φ3-24mm can be chosen

Vacuum drying oven is used after electrode welding or electrode preparation to remove residual moisture and ensure stable storage conditions. It helps prevent oxidation and moisture absorption of electrode sheets, improving battery safety and consistency before cell assembly.

Specifications
Item Specification
Model No. TMAX-6020
Capacity optional 25L/ 50L/ 90L/ 210L Customized
Temperature Heated up to 250C
Vacuum bump Needed

The Water and Oxygen Glove Box is designed for battery research and other moisture/oxygen-sensitive material handling applications. It provides a controlled inert atmosphere environment by continuously purifying the working gas and maintaining ultra-low water and oxygen levels.

Specifications
Item Specification
Model No. TMAX-VGB-6
Structure Stainless steel sealed chamber with glove ports
Atmosphere Argon (Ar) / Nitrogen (N2) inert atmosphere
Water Level ≤1 ppm (optional lower level depending on configuration)
Oxygen Level ≤1 ppm (optional lower level depending on configuration)
Purification System Regenerative purification system for H2O and O2 removal
Glove Ports Single side / double side / customized configurations
Vacuum Chamber Built-in antechamber for sample transfer
Antechamber Size Customized according to requirements
Control System PLC + touch screen control
Operation Mode Automatic control of circulation, purification, regeneration, and pressure
Pressure Control Automatic pressure balance control
Window Material Safety tempered glass
Glove Material Butyl rubber gloves (standard)
Application Coin cell assembly, battery material handling, electrolyte filling, chemical research

The crimper is suitable for sealing various types of coin cells such as CR2032,CR2025,and CR2016 with included die. It can also crimp CR2325, CR2450, AG3, AG5 and other special size cases with optional die sets.

Specifications
Item Manual Crimper Electric Crimper Pneumatic Crimper
Structure Compact benchtop mechanical structure Electric benchtop crimping system Pneumatic benchtop crimping system
Operation Manual operation with hand lever Electric automatic pressing operation Pneumatic pressing operation with foot pedal or automatic control
Driving System Mechanical pressing mechanism Motorized pressing mechanism Pneumatic cylinder drive system
Crimping Force Adjustable by mechanical pressure control Adjustable electric pressure control Adjustable by air pressure regulator
Pressure Control Mechanical adjustment Digital control / programmable control Air pressure adjustment with regulator
Pressure Display Optional visual pressure gauge Digital pressure monitoring (optional) Visual pressure gauge for real-time monitoring
Mold Configuration Replaceable dies, custom dimensions available Replaceable dies, custom dimensions available Replaceable dies, custom dimensions available
Compatible Cells CR2016 / CR2025 / CR2032 / CR2450 and customized sizes CR2016 / CR2025 / CR2032 / CR2450 and customized sizes CR2016 / CR2025 / CR2032 / CR2450 and customized sizes
Control System Manual control Digital control panel Pneumatic control system
Operation Mode Manual pressing cycle Automatic crimping cycle Fast pneumatic pressing cycle
Reference Picture
TMAX-JK-KF20-TC

TMAX-160S

TMAX-Pneumatic1

The Coin Cell Testing Machine is designed for electrochemical performance testing of coin cell batteries. It is widely used in battery research laboratories for charge/discharge testing, cycle life evaluation, capacity analysis, and battery performance characterization.

The system provides accurate voltage and current control with real-time data acquisition, allowing researchers to evaluate battery materials, electrodes, and cell performance under different testing conditions.